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Low Noise Twin Screw Compounding Extruder , PP / PE Plastic Extrusion Machine

Categories Twin Screw Extruder
Model Number: CHT52-Plus
Certification: CE.ISO9001
Place of Origin: CHINA
MOQ: 1set
Price: Negotiable
Supply Ability: 10sets/month
Delivery Time: 30-90working days
Packaging Details: Wooden case
Product name: Plastic Extruder
Model: CHT52-Plus
Application: Plastic compounding
Frequency inverter: Siemens
Output: 300-400kg
Screw: Twin screw
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    • Product Details
    • Company Profile

    Low Noise Twin Screw Compounding Extruder , PP / PE Plastic Extrusion Machine

    CHT52-Plus Plastic Compounder for PP+TiO2/PE+Silica/PE+ with anti-block/PET+Anti-block


    1.0Raw materials dealing units
    1.1Screw loader2sets

    1.5KW/0.75kw

    Diameter of loading screw: 90mm

    Storage tank: 300L

    Stainless steel made

    Automatic loading with timer

    Loading capacity: 400-800kg/hr

    1.2Voluetric feeder1set

    Drive: 1.5kw

    Siemens inverter

    By twin screw feeding

    Speed ratio: 11

    Hopper volume: 50L

    Agitator: 0.55kw

    Capacity: 100-400kg/hr

    1.3High speed side feeder1set

    Drive: 1.5kw

    Siemens inverter

    By twin screw feeding

    Speed ratio: 11

    Hopper volume: 50L

    Agitator: 0.55kw

    Force feeding motor: 2.2kw

    By twin screw

    Barrel L/D: 6

    Screw element: W6Mo5Cr4V2

    Modular screw

    Rotation speed: up to 400rpm

    Speed controller: Siemens

    2.0CHT52-Plus Compounding System
    2.1CHT52-Plus twin screw extruder1set

    Main motor:

    AC motor, 110kw;Siemens Motor,

    Siemens

    Power transmission:

    Safety clutch torque limiter and sensors to protect the gearbox and shaft


    Gearbox:

    High safety factor design;

    Latest steel alloy material for gears applied with special heat treatment and manufactured at high precision level; With a bit different structure compared to traditional gearbox which is more stable.

    NSK bearings and imported seals applied,

    Special lubricating system equipped combined with immersing and forcing solutions;

    Input/output rotary speed:1500/600rpm;

    Torque:2x437N.M

    Torque degree: 10.3T/A3

    Extrusion line:

    Screw Diameter: 51.4mm,L/D:44:1;

    Center distance:46mm

    Maximum Screw speed:600rpm;

    Screw configuration:with modular structure, torque transmission by spline;

    Screw material: W6Mo5Cr4V2,Hardness HRC62-64

    Barrel configuration: modular structure, each one with length of 4L/D,and the barrels connected together by bolts and pins;

    Barrel material: #45 steel, with bi-metallic linear inside barrel. HRC62-64


    Barrels configuration suggested


    1234567891011die

    No1 barrel with one feeding port for all possible components,, No4 and with one venting port and side feeding port, that is blocked with one plug if necessary. No.10 with one vacuum port.


    Temperature controlling system:

    Heating: Cast-copper heaters, total heating power with approx.38kw (No.1 Section cooled by water);

    Cooling system:by soft water

    Temp. controller: Siemens temperature control module

    Soft-water cooling system including one 1.1kw water-pump, stainless steel water-box (with water Temp. gauge), heat exchanger, imported solenoid valves, water pressure indicator etc.


    Steel base:

    Welding base with special pads;

    2.2Vacuum Pump2sets

    Drive: 3kw;

    Vacuum pots with water inside, indicator;

    Vacuum degree:Max -0.095Mpa

    Soft pipe connection

    2.3Hydraulic screen changer1set

    Structure Mode: Plate type

    Driving Mode:Hydraulic

    Action Time: <1S;

    Driving Mode: Hydraulic Station

    The hydraulic station includes: Driving Oil Pump1.5kw,

    Highest pressure20Mpa, with safety valve, accumulator.

    The inspection on pressure and temperature: Set one inspection position before the screen and display the melt temperature.

    Accumulator:6.3L

    3.0Spagatti pelletizing line
    3.1Extrusion die plates2pcs

    Material:40Cr, Nitride heat treatment

    No. of holes: 13holes x 4mm

    7holesx6mm For PET specially

    3.2Water Tank1set

    350mmX4000mm

    Stainless steel made

    Leading roller: Nylon

    3.3Air wiper1set

    Motor power:3kw

    Two PU guide roller

    Made of stainless steel.

    3.5Vibrator1set

    Drive: 2x0.37kw

    Output:400-1000kg/hr

    Discharging Gap: 3, qualified pellets, huge pellets, small pellets

    S.S made

    3.6Air conveyor and hot air hopper

    Loading parts

    Drive: 3kw

    Pipe material: SS

    Loadingcapacity: more than 800kg/hr

    Silo :

    volume:1000L

    Material: SS

    Disassembly supporter.

    Hot air heater:

    Including heaters, air loader, temperature controlling system.etc

    4.0Electric controlling system1set
    4.1Cabinet for extrusion line

    1) Meter Controlling System:

    The temperature controller for the main extruder is Siemens Temperature module . Solid relay is used for heating and cooling loop. The solenoid valve is VMI

    2) Main Extruder Interlock Protection Function:

    a,Main Extruder interlocks with the lubricant pump for the gear box and the fan for the main motor

    b,Main extruder interlocks with the feeder, when the extruder stops, the feeder will stop immediately;

    c,The main motor has protective functions of over current, under voltage, lack of phases, over heat and block running.

    d,There is melt pressure and melt temperature display function on the die, of which the melt pressure interlock with the main extruder to realize the over pressure protection on the die

    3) Main breaking switch is joint venture products

    4) Small AC contactor is Schneider products

    5) New type motor protective air switch is joint venture product;

    6) Controlling button and indicating light are Schneider products

    7) Uniform rotation speed and frequency indicating gauge

    8) The electrical cabinet is designed and produced according to the standard of SIEMENS which has a wider space and is good for ventilation and heat dispersion as well as examination and repairing

    9) All the elements have passed the CE certification

    4.2Siemens PLC1set
    S7-300 Siemens PLC
    4.3Siemens Touch screen1set
    Siemens TKP1200 Touch screen

    Free Spare parts list


    Free spare parts

    • Screw segments for extruder: 500mm;
    • Screw segments for high speed side feeder: 200mm
    • O seal for vacuum ports 3pcs;
    • Solid state relay 2pcs;
    • Oil sealing for input and output shafts for gearbox 1 set;
    • standard tools 1set;

    Technical Data


    Electric

    • 3X380V
    • 50hz

    Different voltage is available according to your requirement


    Pneumatic

    • 4-8 bar;
    • 0.5 m3/min;
    • Water temperature required: 38℃ or below

    Standards, Safety regulations, design modifications


    The equipment supplied is designed in accordance with CE Standards and Safety Regulations. The application of standards and regulations different from the above will be subject to prior consultation and price adjustment, if any.


    Pending final clarification of all technical details we reserve the right to modify the design and construction of the equipment according to the latest technical development. Such modifications, however, will not be determinant to the performance rating of the plant.


    Quality Low Noise Twin Screw Compounding Extruder , PP / PE Plastic Extrusion Machine wholesale
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